Innovative, market-oriented and sustainable
We stand for innovative methods and production processes, and we are constantly evolving.
Production, follow-up treatment, processing, coating and testing; the entire value-added chain from one source – from prototype to serial part.
Mold production
The first step is the mold. This process step decisively determines the quality of the following cast parts.
Our experienced and qualified foundry mechanics produce mold parts in the desired dimensions and quantities. They provide precise, automated process sequences and an optimized molding system.
- Process-integrated pre-tempering of the molds as well as simple drying
- Duomix system for optimal dosing of hardening agent subject to the regenerated temperature
- 1000 x 1000 mm, variable height
- 1000 x 500 mm, variable height
- 500 x 500 mm, variable height
- 80 mold bodies / layer
Molding system:
- Cold curing, highly stable
Smelting operation
Homogeneous alloys are formed by liquefying metallic elements.
This process affects the quality and safety aspects of the castings. On the basis of the previously selected chemical material composition, our steel smelters set the desired material properties of the cast parts.
Medium frequency induction furnace
| Plant | Description | Capacity |
|---|---|---|
| Furnace I | Tandem melting unit with continuously variable power distribution | 300,00 kg |
| Furnace II | Tandem melting unit with continuously variable power distribution | 150,00 kg |
| Furnace III | High-performance engine | 1.000,00 kg |
Succession area
After cooling, the casting body is removed from the mold and brought into its final form by thermal and mechanical processing, production welding and grinding.
Components result from the construction welding of semi-finished products and cast parts, which are further refined by heat treatment. Our qualified and specialized team of experts then precisely adjusts the predefined material properties.
Process integrated robotic 3D measurement, robotic cutting and robotic grinding connected via driverless transport system.
Surface technology:
- Robot pressure blasting system (stainless steel)
- Centrifuge beam system
- Hand pressure blasting system (stainless steel)
Grinding technology:
- Robotic grinding with 45kW Spindle
- Pendular grinding
- Trestle grinding
- Hand sanding
Separation technology:
- Robotic cutting with 45kW spindle
- Abrasive cutting
- arc-air 750 A
- Plasma cutting
- Transmodul 500 A Universal welding machine
- Invertig Pro 350 A
- Transtig 350 A
- MegaPuls 300
- International welding specialist DVS – IIW 1170
- Welding engineer
- European welding specialist
- Gas-fired chamber furnace (3 x 90 KW, capacity up to 1000 kg, program control up to 1200 °C, cooling by dormant or moving air and water)
- Oil compensation in cooperation
Mechanical processing
The final mechanical pre-finishing and finishing of the cast parts is made by modern CNC-controlled turning technology.
CNC lathe:
- Center height 350 mm
- Tip length 2000 mm
Facing lathe:
- Table diameter 2000 mm
- Tip length 3500 mm
Vertical lathe:
- Table diameter 1200 mm
Radial drilling machine:
- Boom 1200 mm
- Z-Axis 1500 mm
- clockwise/counterclockwise run
5-axis machining center:
- Travel distance:
- X-Axis 2600 mm
- Y-Axis 1000 mm
- Z-Axis 1200 mm
Quality assurance
The most important requirement to produce high-quality products is the continuous monitoring and control of the production process. For us, this starts with the raw material and extends to the finished casting part.
Through permanent inspection, we ensure that component and material properties are as agreed. Quality parameters are collected and statistically evaluated by us. On the basis of this, we compile inspection certificates and quality analyses.
- PT, MT, VT, RT, UT and 3D-Measurement
Inquiry
Do you have any questions or a specific inquiry about a product?
Get in touch with us by filling out the following form. We will get back to you as soon as possible.
+49 (0) 3 43 64 / 88 21 10
Do you have any questions about our products?
Then give us a call. We will be happy to help.